Plant Stages wise Hazard Identification and Hazard Analysis Techniques

The life span of a process industry comprises a number of stages from conceptual to decommissioning. Each stage of a plant may have hazards, some general and some stage specific. Hazard identification and risk analysis techniques that may be applied at different stages of a plant are given in below Table. 

No.

Project Stage

Hazard identification/ Hazard Analysis Techniques

1.

Pre-design

a.Hazard Indices

b.Preliminary Hazard Analysis (PHA)

c.What-if analysis

d.Checklists

2.

Design Modification

a.Process design checks and checklist

b.HAZOP studies

c.Failure modes and effects analysis (FMEA)

d.What-if analysis

e.Fault tree analysis

f.Event tree analysis

3.

Construction

a.Checklists

b.What-if analysis

4.

Commissioning

a.Checklist

b.Plant safety audits

c.What-if analysis

5.

Operation and maintenance

a.Plant safety audits

b.What-if analysis

c.Checklists

6.

Decommissioning or Shutdown

a.Checklists

b.What-if analysis

 Reference: IS 15656 2006